The course aims to provide the fundamentals on excavation techniques and processing plants, the criteria for the selection of equipment and methods for carrying out the works, the rules for setting the organization and performing such work in a technically correct and safe way. Part of the course is devoted to processing, with the aim of making the excavation/production cycle clear in all its phases. The contents of the course are continuously updated, depending on the requirements of different operating conditions, and therefore they can’t be crystallized into a "static" reality. Many examples are presented, with the intention of stimulating topics of research and personal reflection. The course also aims to provide students with the technical international language.
This teaching activity aims to provide a thorough understanding of excavation techniques and mining plants, with a focus on selecting the most appropriate equipment and methods for carrying out operations. Particular emphasis is placed on organizing and executing tasks in a technically sound and safe manner.
The course also examines the role of mining plants within the excavation and production cycle, analyzing each phase in detail. The content is continuously updated to reflect evolving operational conditions, ensuring it remains relevant and up to date.
A wide range of examples is included to stimulate independent research and critical thinking. In addition, the course introduces students to the international technical terminology commonly used in the mining sector.
The acquisition of technical skills to perform excavation works in different contexts (open pit, underground, underwater construction sites) is expected, aimed to critically examine the choice of the equipment and the best methods to perform a given work, respecting the constraints and minimizing the environmental pressures. The topics treated have the aim to stimulate research for the best solution among those potentially detectable, based on the criticism of the context. It therefore intends to encourage the independence and the learning ability, stimulating the discussion: the right answers are sometimes more than one, and the discussion is fundamental. Students will be then invited to write technical reports on the cases presented during the lectures, to take a reasoned decision, to estimate the orders of magnitude of the numerical values that the engineer has to manage in the main reference cases, to understand the international terminology.
Upon successful completion of the course, students will be able to analyze excavation scenarios in open-cast, underground, and underwater environments, taking into account a wide range of geological conditions, including hard rock, weak rock, and soft ground. They will demonstrate the ability to estimate key engineering parameters for standard reference cases and to apply appropriate analytical and computational methods to perform technical calculations.
Students will be capable of evaluating and selecting suitable excavation equipment in relation to site-specific constraints, as well as designing coherent and efficient sequences of operations that reflect the availability of resources and operational requirements. They will also be able to assess and compare excavation techniques by considering safety aspects, technical feasibility, economic efficiency, and environmental sustainability.
Furthermore, students will develop the capacity for critical analysis and independent judgment, enabling them to identify and justify optimal solutions among alternative approaches within realistic engineering contexts. They will demonstrate familiarity with international technical terminology used in the mining and excavation sector and will exhibit the ability to engage in autonomous learning, supporting their continuous professional development in a rapidly evolving field.
Chemistry, Physics, Materials’ science and technology, Applied Geology and Geomechanics
Chemistry: Fundamental principles of chemical reactions.
Physics: Basic principles of electric circuits.
Materials Science and Technology: Properties and behaviour of alloys and related materials.
Applied Geology: Classification of rocks and their key characteristics.
Geomechanics: Fundamentals of rock mass and soft-ground behaviour, including concepts of force, strength, stress, and strain, as well as stability analysis and the selection of appropriate techniques and equipment based on site-specific conditions.
General principles and definitions; mechanical properties and materials behaviour; specific gravity; abrasivity, hardness; geometry of the stope; organization of the work phases.
PART I: Rock excavation by D&B. Chemical and physical data of explosives; explosive reactions; properties of explosives; classification and selection of explosives. Initiation systems: safety fuse; blasting caps; electric blasting caps (instantaneous, long-delay detonators, short-delay detonators); detonating cord; relais; non electric detonators and trunk line delays; NPED and electronic detonators. Blast-holes: definition; mechanics of blasting. Blasts: definition; blasting pattern; powder factor, specific drilling, detonators consumption and related costs; firing line and blasting circuit calculations. Open pit blasts. Bench blasts; single row or multi-row blasts; trench blasts. Contour blasting and unwanted effects. Dynamic splitting.
Underground blasts. Tunnelling. Charges’ geometry and initiation sequence; type of cuts; muck-pile geometry.
Environmental problems (Vibrations, fly-rocks, dust and air blast).
Drilling equipment and tools. Types of machines; drillability of rocks; open pit and underground drilling equipment.
Mucking and transportation: systems commonly employed for open pit, underground and underwater excavations.
PART II. Mechanical excavation, open pit and underground. General. Equipment, productivity. Description of the most common machines. Hardness and toughness; tools’ material; service life of tools, consumption of tools. Motions of tools. Mechanism of action and types of tools. Theoretical models of the rock-tool interaction. Equipment performance and selection criteria as a function of rock type and purpose of work; prediction of productivity and consumption in terms of specific energy.
Dimension stones: cutting techniques; diamond wire saw; chain saw; water jet and other systems.
PART III. Moving the earth. Cyclic machines: weight, power and productivity; definitions. Hydraulic shovels. Loaders. Backhoes. Dozers. Graders. Scrapers, drag-scrapers, draglines. Continuous machines. Bucket wheel excavators. Excavation and transportation equipment.
Dredges: Cyclical and continuous equipment.
PART IV. Exploratory drilling. Introduction and overview. Core drilling. Diamond core drills; drill rods; core barrels (single, double, Wire Line). Drill units. Wire Line Rods. Flush pumps. Drill bits; reaming shells; casing shoes; casing tubes; flushing water recommendations. Casing tubes for overburden drilling; Percussion/Rotary rods; In-the-hole equipment accessories. Special operations.
Exploratory drilling for mining and/or geotechnical surveys. Sampling: general principles; core barrels (single, double, triple tube). Interpretation of survey results.
PART V: Process plants and separation systems. State-of-the-art on mineral processing plants. Separation process principles and capabilities. Jigging machines. Washing and crushing equipment. Modular mineral processing equipment and uupgraded solutions. Base metal operations and grade control. Key performance indicators (KPI) development to optimize the "mine-to-mill" process. Power plants.
Underground ventilation systems. Water supply systems. Underground extraction systems. Haulage and conveyance plants
General Concepts
Fundamental principles and definitions of excavation engineering. Mechanical properties and behavior of materials, including specific gravity, abrasiveness, and hardness. Geometrical characteristics of excavation sites and organization of work phases.
Part I: Rock Excavation by Drilling and Blasting (D&B)
Principles of drilling and blasting techniques for rock excavation. Explosives are examined in terms of their chemical and physical properties, reaction mechanisms, classification, and selection criteria. Initiation systems include safety fuses, blasting caps, electric detonators (instantaneous, short-delay, and long-delay), detonating cords, relays, non-electric detonators with trunk line delays, and advanced systems such as non-primary explosive detonators (NPEDs) and electronic detonators.
Blast hole design and blasting mechanics are analyzed, together with key parameters such as blasting patterns, powder factor, specific drilling requirements, detonator consumption, and cost estimation. Firing-line configuration and blasting-circuit calculations are also addressed.
Applications in open-cast operations include bench blasting (single-row and multi-row), trench blasting, and contour blasting, with attention to the control of unwanted effects. Special techniques such as dynamic splitting are introduced. Underground blasting and tunneling methods are discussed, focusing on charge geometry, initiation sequences, cut types, and muck pile characteristics.
Environmental impacts, including ground vibrations, fly rock, dust, and air overpressure, are evaluated. Drilling equipment and tools are presented with reference to machine types, rock drillability, and their application in surface and underground operations. Mucking and transportation systems commonly used in open-cast, underground, and underwater excavations are also covered.
Part II: Mechanical Excavation (Open-Cast and Underground)
Overview of mechanical excavation methods, including equipment classification and productivity assessment. The main types of excavation machinery are described in terms of structure, operation, and field of application.
Material-related aspects are considered, including rock hardness and toughness, tool materials, wear mechanisms, service life, and consumption rates. Tool mechanics are analyzed through motion types, cutting mechanisms, and classification of excavation tools.
Rock–tool interaction is examined using theoretical models to support equipment selection and performance evaluation based on rock properties and project requirements. Productivity is assessed using concepts such as specific energy consumption and operational efficiency.
Special attention is given to dimension stone excavation, including cutting technologies such as diamond wire saws, chainsaws, water jets, and other advanced systems.
Part III: Earthmoving Machinery
Principles and classification of earthmoving equipment, including both cyclic and continuous systems. Cyclic equipment is analyzed in terms of weight, power, and productivity, and includes hydraulic shovels, loaders, backhoes, dozers, graders, scrapers, and drag scrapers.
Continuous excavation and transport systems are also introduced. Dredging equipment is examined, covering both cyclic and continuous dredges used in underwater excavation.
Part IV: Mining Plants
Fundamentals of mining plant systems and supporting infrastructure. Compressed air technology is presented, including theoretical principles, types of compressors and engines, auxiliary components, and system design.
Pneumatic transport systems are discussed with reference to their main configurations, technological features, and design criteria. Dewatering techniques for both open-pit and underground operations are analyzed.
Hauling systems are evaluated in terms of characteristics, advantages, and limitations, including rigid and articulated trucks, rail transport systems, and conveyor belts. Hoisting systems and underground ventilation systems are also addressed, emphasizing their role in ensuring safe and efficient mining operations.
The lectures will take place in the classroom, along with exercises conducted by the teacher on the blackboard. Students will be encouraged to interact and actively participate. A tutor will be available to assist with the work. Additionally, technical visits to construction sites will be organized.
Lectures will be delivered in the classroom and will combine theoretical instruction with practical exercises worked through by the professor on the board. Students may also be asked to solve exercises independently during class, in order to reinforce their understanding and develop problem-solving skills. Active participation is encouraged throughout the sessions through questions, discussions, and in-class activities.
Additional academic support will be provided by a tutor, who will be available outside scheduled lecture hours to clarify concepts and assist with exercises. Furthermore, technical site visits to active construction or excavation projects will be organized, giving students direct exposure to real-world applications of the topics covered in the course.
The course, in addition to lectures (about 64 hours) involves practical exercises (approximately 36 hours), essentially based on examples of calculation and evaluation of the major parameters influencing different types of excavation techniques. Group works are also provided for the analysis and discussion of real cases presented by the teacher. Finally, depending on the number of students, technical visits to excavation sites or process plants (maximum one day) are organized.
The course consists of approximately 64 hours of classroom lectures and 36 hours of practical sessions. The practical component focuses on the calculation and evaluation of key parameters governing different excavation techniques.
As part of the learning process, students will also participate in group work aimed at analyzing and discussing real-world case studies provided by the instructor.
In addition, subject to class size and logistical feasibility, technical visits to excavation sites or processing plants may be organized. These visits, typically lasting up to one day, are designed to provide students with direct insight into the operations and technologies covered in the course.
Since the topics explained and discussed are a particular synthesis of many aspects of Geo-Engineering, the material is continually updated and made available to students before the beginning of the course through the didactic portal. The available texts are numerous, and these are explicitly referred to in the material provided, as well as expressly suggested for further details. The constant updating of the topics discussed is also suggested by consulting the most recent International Magazines and/or conference papers provided by the teacher. The slides shown during the lectures are the most complete and comprehensive as possible, to facilitate understanding of the concepts contained in the course.
Tutorials: Proposed texts, technical sheets, synthesis of manuals and so on, are also available through the portal. The exercises are solved entirely on the board by the teacher or, in any case, their trace is suggested in the classroom.
Course materials are regularly updated and made available to students via the online learning platform at the beginning of the course. These resources include references to key textbooks as well as suggestions for further reading for students who wish to explore specific topics in greater depth. To stay informed about recent developments in the field, students are encouraged to consult international journals and conference proceedings recommended or provided by the instructor.
Lecture slides are designed to be as comprehensive as possible, supporting a clear understanding of the core concepts. Additional materials—such as recommended readings, technical data sheets, and extracts from industry manuals—are also accessible through the platform.
During tutorial sessions, the instructor works through exercises on the board and provides guidance to help students develop their problem-solving skills in a structured and interactive manner.
Modalita di esame: Prova scritta (in aula); Prova orale obbligatoria; Elaborato scritto individuale;
Exam: Written test; Compulsory oral exam; Individual essay;
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The exam is aimed at ascertaining knowledge of the topics listed in the official course program and the ability to apply the theory and related calculation methods to solving exercises.
The evaluations are expressed out of thirty and the exam is passed if the final mark reported (written and oral) is at least 18/30.
The written exam lasts 120 minutes and contains both exercises and theoretical questions on the topics of the course; it has the purpose of verifying the level of knowledge and understanding of the topics covered. A minimum score of 15 points (30 being the maximum) is required to access the oral exam, which consists of a review of the written exam; a discussion of the reports drawn up during the practical part (exercises); an oral investigation of specific problems.
During the examination, it is not allowed to keep and consult notebooks, books, or sheets with exercises. The use of a portable calculator is allowed.
The results of the exam are communicated on the teaching portal, together with the date on which students can view the assignment and ask for clarification.
Gli studenti e le studentesse con disabilita o con Disturbi Specifici di Apprendimento (DSA), oltre alla segnalazione tramite procedura informatizzata, sono invitati a comunicare anche direttamente al/la docente titolare dell'insegnamento, con un preavviso non inferiore ad una settimana dall'avvio della sessione d'esame, gli strumenti compensativi concordati con l'Unita Special Needs, al fine di permettere al/la docente la declinazione piu idonea in riferimento alla specifica tipologia di esame.
Exam: Written test; Compulsory oral exam; Individual essay;
The examination is designed to assess the extent to which students have achieved a comprehensive understanding of the topics covered in the official course syllabus. Candidates are expected to demonstrate solid knowledge of the underlying theoretical principles, as well as the ability to apply appropriate quantitative methods to solve specific engineering problems. Assessment consists of both written and oral components, with the final grade expressed on a 30-point scale. A minimum overall score of 18/30 is required to pass.
Students must prepare an individual technical report documenting the exercises assigned during the course. The report should clearly present all methodological steps used to obtain the solutions and include scaled technical drawings and schematics that accurately represent the operational context (e.g., site typology and design dimensions). This report must be submitted during the oral examination and may contribute up to 2 additional points to the final grade.
The written examination lasts 120 minutes and includes approximately 5–6 theoretical questions and a similar number of calculation-based problems, covering the full range of course topics. It is intended to evaluate both conceptual understanding and the ability to apply analytical methods to practical scenarios. The use of notes, textbooks, or other materials is not permitted; however, a portable calculator is allowed. To be admitted to the oral examination, students must obtain a minimum score of 15/30 on the written test.
The Mining Plants component includes a separate written test of approximately 40 minutes, which may be taken either on the same day as the Excavation Engineering exam or on a different date agreed upon with the instructor. Once both components have been successfully completed, the exam must be officially recorded within the same examination session.
The oral examination consists of a discussion and critical review of the written test, along with additional theoretical questions on topics not addressed in the written part. Students are also expected to demonstrate familiarity with the exercises presented in their technical report. The final grade is calculated as the average of the written and oral exam scores, with the possible addition of up to 2 points for the quality and completeness of the report.
Exam results are published on the course portal. A review session is scheduled for students who do not pass the written examination, providing an opportunity to examine their work and request clarification if needed.
In addition to the message sent by the online system, students with disabilities or Specific Learning Disorders (SLD) are invited to directly inform the professor in charge of the course about the special arrangements for the exam that have been agreed with the Special Needs Unit. The professor has to be informed at least one week before the beginning of the examination session in order to provide students with the most suitable arrangements for each specific type of exam.