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Materials for lightweight design

01USRLO

A.A. 2021/22

Course Language

Inglese

Course degree

Master of science-level of the Bologna process in Automotive Engineering (Ingegneria Dell'Autoveicolo) - Torino

Course structure
Teaching Hours
Lezioni 60
Teachers
Teacher Status SSD h.Les h.Ex h.Lab h.Tut Years teaching
Matteis Paolo Professore Associato ING-IND/21 60 0 0 0 2
Teaching assistant
Espandi

Context
SSD CFU Activities Area context
ING-IND/21 6 D - A scelta dello studente A scelta dello studente
2021/22
The course covers the materials which are used in the automotive industry for the car-body, the chassis and the powertrain, with special focus on those components that have the greatest influence on the total car weight and on those materials that can be used for the purpose of lightweight design. Within this scope, the course intends to provide a more advanced and complementary knowledge, with respect to the basic knowledge offered by the B.Sc. level courses of the Italian Universities. The course especially emphasizes the understanding of the interdependency between the choice of the material, the design of its production cycle (including thermal and mechanical treatments), the material structure and microstructure and its evolution during the production cycle, and the final service properties.
The course covers the materials which are used in the automotive industry for the car-body, the chassis and the powertrain, with special focus on those components that have the greatest influence on the total car weight and on those materials that can be used for the purpose of lightweight design. Within this scope, the course intends to provide a more advanced and complementary knowledge, with respect to the basic knowledge offered by the B.Sc. level courses of the Italian Universities. The course especially emphasizes the understanding of the interdependency between the choice of the material, the design of its production cycle (including thermal and mechanical treatments), the material structure and microstructure and its evolution during the production cycle, and the final service properties.
Knowledge of the main classes of materials used for car-body, chassis and powertrain parts, of their main fabrication and processing routes, of their more relevant mechanical, thermal, and electromagnetic properties, and of the ensuing lightweight design possibilities.
Knowledge of the main classes of materials used for car-body, chassis and powertrain parts, of their main fabrication and processing routes, of their more relevant mechanical, thermal, and electromagnetic properties, and of the ensuing lightweight design possibilities.
Basic knowledge of physics, chemistry, structural mechanics, and science and technology of metallic materials.
Basic knowledge of physics, chemistry, structural mechanics, and science and technology of metallic materials.
Car-body and chassis materials, including: - deep-drawing steels; - high-strength steels: HSLA steels, dual phase steels, TRIP and multiphase steels, quenching and partitioning steels, martensitic and hot-stamping steels, TWIP steels; - wrought aluminum alloys: 5000 series, 6000 series, 7000 series; - wrought magnesium alloys; - metallic foams; - carbon-fiber reinforced polymers; - processing and performance: formability, weldability, tailored processing, strength, impact energy absorption, fatigue, hydrogen sensitivity. Materials for mechanical power transmission, including: - High-strength, quenched and tempered steels; - Titanium alloys. Materials for internal combustion engines, including: - Cast iron; - Cast aluminum-silicon alloys; - Cast magnesium alloys; - Wrought aluminum alloys for heat exchangers; - Stainless steels for exhaust systems. Materials for electric engines, including: - Soft magnetic materials: commercially pure iron, iron-silicon electrical steels; - Hard magnetic materials: hard magnetic steels, ferrites, Nd-Fe-B alloys; - Copper and aluminum for electrical wiring.
Car-body and chassis materials, including: - deep-drawing steels; - high-strength steels: HSLA steels, dual phase steels, TRIP and multiphase steels, quenching and partitioning steels, martensitic and hot-stamping steels, TWIP steels; - wrought aluminum alloys: 5000 series, 6000 series, 7000 series; - wrought magnesium alloys; - metallic foams; - carbon-fiber reinforced polymers; - processing and performance: formability, weldability, tailored processing, strength, impact energy absorption, fatigue, hydrogen sensitivity. Materials for mechanical power transmission, including: - High-strength, quenched and tempered steels; - Titanium alloys. Materials for internal combustion engines, including: - Cast iron; - Cast aluminum-silicon alloys; - Cast magnesium alloys; - Wrought aluminum alloys for heat exchangers; - Stainless steels for exhaust systems. Materials for electric engines, including: - Soft magnetic materials: commercially pure iron, iron-silicon electrical steels; - Hard magnetic materials: hard magnetic steels, ferrites, Nd-Fe-B alloys; - Copper and aluminum for electrical wiring.
The course consists mainly of lessons, with some classroom and laboratory exercises.
The course consists mainly of lessons, with some classroom and laboratory exercises.
Learning is based mainly on the lecture notes provided by the lecturer and on the students’ own notes. The following textbooks (which are freely accessible in the form of e-books trough the university libraries) are recommended for consultation: G. Krauss, "Steels, Processing, Structure, and Performance", 2nd ed., ASM International F.C. Campbell, "Elements of Metallurgy and Engineering Alloys", ASM International M.Y. Demeri, "Advanced High-Strength Steels: Science, Technology, and Applications", ASM International J.D. Rowe et al., "Advanced Materials in Automotive Engineering", Elsevier
Learning is based mainly on the lecture notes provided by the lecturer and on the students’ own notes. The following textbooks (which are freely accessible in the form of e-books trough the university libraries) are recommended for consultation: G. Krauss, "Steels, Processing, Structure, and Performance", 2nd ed., ASM International F.C. Campbell, "Elements of Metallurgy and Engineering Alloys", ASM International M.Y. Demeri, "Advanced High-Strength Steels: Science, Technology, and Applications", ASM International J.D. Rowe et al., "Advanced Materials in Automotive Engineering", Elsevier
Modalità di esame: Prova scritta (in aula);
Exam: Written test;
Gli studenti e le studentesse con disabilità o con Disturbi Specifici di Apprendimento (DSA), oltre alla segnalazione tramite procedura informatizzata, sono invitati a comunicare anche direttamente al/la docente titolare dell'insegnamento, con un preavviso non inferiore ad una settimana dall'avvio della sessione d'esame, gli strumenti compensativi concordati con l'Unità Special Needs, al fine di permettere al/la docente la declinazione più idonea in riferimento alla specifica tipologia di esame.
Exam: Written test;
The exam is written and includes some short questions and one essay. Textbooks, lecture notes, formularies, and electronic devices cannot be used during the exam.
In addition to the message sent by the online system, students with disabilities or Specific Learning Disorders (SLD) are invited to directly inform the professor in charge of the course about the special arrangements for the exam that have been agreed with the Special Needs Unit. The professor has to be informed at least one week before the beginning of the examination session in order to provide students with the most suitable arrangements for each specific type of exam.
Modalità di esame: Prova scritta tramite PC con l'utilizzo della piattaforma di ateneo;
Exam: Computer-based written test using the PoliTo platform;
The exam is written and includes some short questions and one essay. Textbooks, lecture notes, formularies, and electronic devices cannot be used during the exam.
Modalità di esame: Prova scritta (in aula); Prova scritta tramite PC con l'utilizzo della piattaforma di ateneo;
Exam: Written test; Computer-based written test using the PoliTo platform;
The exam is written and includes some short questions and one essay. Textbooks, lecture notes, formularies, and electronic devices cannot be used during the exam.
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