The course is taught in English.
The teaching will provide fundamental knowledge on fluid-mechanic automation with particular reference to pneumatic actuations. Students will learn about basic components of pneumatic systems, circuit design and will be able to understand the operating principle of pneumatic schemes and circuits.
Flexibility and changeability are important properties of a production system to determine its ability to adapt to changing product types and production volumes. Modern manufacturing and assembly lines require both in order to adapt appropriately to rapid changes. Assembly lines, primary and secondary packaging, pick and place systems are only some of the industrial fields where Fluid Automation delivers important contributions. Fluid Automation technology is inherently characterised by transversal knowledge typical of mechatronic systems, ranging form digital technique and logic controls to penumo-electric interfaces and PLC applied to pnemo-electro-mechanical systems.
The teaching deals with Fluid Automation technology with particular reference to pneumatic and electro-pneumatic systems. Starting with the basic physical principles of automatic systems and organisational principle, the subject will gradually move on to the description and analysis of components, the use of digital techniques, circuit organisation and system design, sensors and interfaces. Attention will be paid to the organisation and design of electro-pneumatic systems with PLC control with a focus on controller programming methods using various types of languages (ladder, grafcet, SFC and structured text ST). Fundamental will be methods for evaluating flow-rate and consumption of pneumatic components and the analysis of both static and dynamic valves performance.
By attending this course the student will get:
Basic theory of fluid mechanics;
Knowledge of main pneumatic and electro-pneumatic components and their application to automatic machines;
Knowledge about operating principle of pneumatic and electro-pneumatics schemes and circuits
Knowledge and ability about methods for pneumatic and electro-pneumatic circuit design.
Basic knowledge on programmable logic control.
Ability in wiring pneumatic and electro-pneumatic circuits and in preparing ladder programs for sequential circuits.
By attending this course the student will get:
Basic knowledge of fluid mechanics;
Knowledge of main pneumatic and electro-pneumatic components and their application to automatic machines;
Knowledge about operating principle of pneumatic and electro-pneumatics schemes and circuits;
Knowledge and ability about methods for pneumatic and electro-pneumatic circuit design;
Ability and competence in wiring pneumatic and electro-pneumatic circuits and in preparing ladder programs for sequential circuits;
Knowledge and competences of programmable logic control (ladder, Grafcet, SFC and ST programming).
Knowledge and competence in developing, organizing ad designing the PLC code for the simulation of a real PLC-based automatic/mechatronic system.
Basics of Mathematical Analysis, Physics and Applied Mechanics.
Basics of Mathematical Analysis, Physics and Applied Mechanics.
Introduction to the course. Basic principle of automatic/pneumatic systems. Organization of a pneumatic system. Unit of measure. Fluid properties. Measuring instruments.
Pneumatic actuators: cylinders, specialized cylinders, regulation.
Valves (directional, control, auxiliary, ...). Basic pneumatic schemes.
Logic elements (pneumatic, contact-relay and logic schemes).
Digital techniques for pneumatic applications. Functional and operative diagrams (step-displacement, grafcet, …). Wired logic control. Pneumatic circuit design methods: pulse limiters, auxiliary memories, sequencer. Contact-relay diagram and electro-pneumatic circuits (auxiliary memories, batch technique). Ladder diagram. Notes on programmable logic control: general features, operating principle and programming.
Complementary elements and interfaces.
Sensors and transducers in fluid automation.
Behaviour of pneumatic valves, flow coefficients. Dynamic behaviour of pneumatic systems.
Notes on modelling and simulations of pneumatic systems.
Compressed air plant, air treatment. Reliability, energetic and safety aspects.
Introduction to the course. Basic principle of automatic/pneumatic systems (3h).
Organization of a pneumatic system (1h).
Pneumatic actuators: cylinders, specialized cylinders, fields of application (2h).
Valves (directional, control, auxiliary, ...), and electrovalves. Basic pneumatic schemes (3h).
Logic elements (pneumatic, contact-relay and logic schemes) (3h).
Digital techniques for pneumatic applications. Functional and operative diagrams (step-displacement, grafcet, …) (2h).
Wired logic control. Pneumatic circuit design methods: pulse limiters, auxiliary memories, sequencer. Contact-relay diagram and electro-pneumatic circuits (auxiliary memories, batch technique) (9h).
Ladder diagram. Programmable logic control: general features, operating principle and programming (12h).
Complementary elements and interfaces. Sensors and transducers in fluid automation (1.5 h).
Fluid properties. Measuring instruments (1.5h)
Behaviour of pneumatic valves, flow coefficients (1,5h)
Dynamic behaviour of pneumatic systems (0.5h)
Notes on modelling and simulations of pneumatic systems (1,5h).
Compressed air plant, air treatment. Reliability, energetic and safety aspects (0.5h).
Wiring and testing of pneumatic and electropneumatic circuits (6h).
Electro-pneumatic systems controlled by PLC: hardware, I/O configuration, online monitoring (3h).
Electro-pneumatic didactic hardware controlled by PLC: online connection and basic I/O checking, machine debug and functionality check (3h).
PLC programming with didactic control panel: cycle planning, set-reset method, set up of the software environment and run-test (3h).
PLC programming with didactic control panel: program debug, implementation of single and multiple loop execution, commissioning of the software, general testing (3h)
Lectures and tutorials are not rigidly separated. Tutorials cover exercises on the developed theory as well as the development of more practical parts of the program. There is no division in groups for activities in class.
Laboratory and practice experiences will be carried out. Students will be divided into groups in order to develop different kind of experimental tests.
Lectures and tutorials are not rigidly separated. Tutorials cover exercises on the developed theory as well as the development of more practical parts of the program. There is no division in groups for activities in class.
Laboratory and practice experiences will be carried out. Students will be divided into groups in order to develop different kind of experimental tests.
Practical knowledge and skills will be given even with the use of simulations software (virtual labs).
Lessons and Tutorials: the subject is fully treated in notes and slides provided by the teacher.
Laboratory experiences: texts of experiences will be provided by the tutor.
All materials will be made available on the course website, in the "materials" section.
Reference textbooks.
Peter Beater, Pneumatic drives – System design, Modelling and Control, Springer, Berlin, 2007
G. Belforte, Manuale di Pneumatica, II Edizione, Tecniche Nuove, Milano, 2005.
Additional material will be provided during the lessons/laboratories (even through the educational portal).
Lectures and Tutorials: the subject is fully treated in notes and slides provided by the teacher.
Laboratory experiences: texts of experiences will be provided by the tutor.
All materials will be made available on the course website, in the "materials" section.
Reference textbooks.
Joji P., Pneumatic control, Wiley (reprint 2018)
Peter Beater, Pneumatic drives – System design, Modelling and Control, Springer, Berlin, 2007
G. Belforte, Manuale di Pneumatica, III Edizione, Tecniche Nuove, Milano, 2019.
Additional material will be provided during the lessons/laboratories (even through the educational portal).
Slides; Esercizi; Esercizi risolti; Esercitazioni di laboratorio; Esercitazioni di laboratorio risolte; Video lezioni dell’anno corrente; Video lezioni tratte da anni precedenti; Strumenti di simulazione;
Lecture slides; Exercises; Exercise with solutions ; Lab exercises; Lab exercises with solutions; Video lectures (current year); Video lectures (previous years); Simulation tools;
Modalità di esame: Prova scritta (in aula); Elaborato progettuale in gruppo;
Exam: Written test; Group project;
...
Examination consists in a written exam and in the evaluation of the labs (group performance). In particular:
1- The written exam constists of an individual exam dealing with all topics illustrated at lessons.
2- Group performace consists in evalating the abilities and skills of each "students group" to perform all the given tasks during the labs practises.
Each contribution to the exam will be marked out of 30Lode.
The final mark will be the arithmetic average of the contributions above.
Gli studenti e le studentesse con disabilità o con Disturbi Specifici di Apprendimento (DSA), oltre alla segnalazione tramite procedura informatizzata, sono invitati a comunicare anche direttamente al/la docente titolare dell'insegnamento, con un preavviso non inferiore ad una settimana dall'avvio della sessione d'esame, gli strumenti compensativi concordati con l'Unità Special Needs, al fine di permettere al/la docente la declinazione più idonea in riferimento alla specifica tipologia di esame.
Exam: Written test; Group project;
Examination consists in a written test and project works (two students' group). The aim is to ascertain the acquisition of the knowledge, skills and competences described in the expected learning outcomes.
In particular:
1- The written test consists of an individual exam dealing with all topics (lectures and labs). The aim is to asses the knowledge of the student.
Time duration: 1,5 h
2- Individual project works consist in developing project works with the associated reports (PLC programming and simulation of real automatic/mechatronic system). The assessment consists in ascertain the competence and ability of the student in organizing, develop and design a PLC program to simulate a PLC-based automatic system.
The two assessment will be marked out of 30Lode.
The final mark will be the arithmetic average of the two assessments above.
The use of didactic material is not allowed during the written test.
There is no oral test.
In addition to the message sent by the online system, students with disabilities or Specific Learning Disorders (SLD) are invited to directly inform the professor in charge of the course about the special arrangements for the exam that have been agreed with the Special Needs Unit. The professor has to be informed at least one week before the beginning of the examination session in order to provide students with the most suitable arrangements for each specific type of exam.