The course aims to provide the fundamentals on excavation techniques and processing plants, the criteria for the selection of equipment and methods for carrying out the works, the rules for setting the organization and performing such work in a technically correct and safe way. Part of the course is devoted to processing, with the aim of making the excavation/production cycle clear in all its phases. The contents of the course are continuously updated, depending on the requirements of different operating conditions, and therefore they can’t be crystallized into a "static" reality. Many examples are presented, with the intention of stimulating topics of research and personal reflection. The course also aims to provide students with the technical international language.
The teaching activity aims to provide the fundamentals of excavation techniques, the criteria for the selection of equipment, and methods for properly carrying out a given work, together with the rules for organizing it in a technically suitable and safe way. The aim is to make the excavation/production cycle clear in all its phases.
The contents are continuously updated, depending on the requirements of different operating conditions, and therefore, they cannot be frozen into a "static" reality. Many examples are presented to highlight the different research topics and encourage personal reflection.
The course also aims to provide students with a solid understanding of the technical international language.
The acquisition of technical skills to perform excavation works in different contexts (open pit, underground, underwater construction sites) is expected, aimed to critically examine the choice of the equipment and the best methods to perform a given work, respecting the constraints and minimizing the environmental pressures. The topics treated have the aim to stimulate research for the best solution among those potentially detectable, based on the criticism of the context. It therefore intends to encourage the independence and the learning ability, stimulating the discussion: the right answers are sometimes more than one, and the discussion is fundamental. Students will be then invited to write technical reports on the cases presented during the lectures, to take a reasoned decision, to estimate the orders of magnitude of the numerical values that the engineer has to manage in the main reference cases, to understand the international terminology.
Skills required:
- Acquiring technical skills for excavation work in various contexts (open cast, underground, underwater construction sites) and mediums (hard rocks, weak rocks, soft ground).
- Estimating numerical values in the primary reference cases.
- Understanding covered topics and calculation skills for using related tools.
- Critically selecting equipment to be used.
- Recognizing and selecting appropriate tools related to the subject.
- Building a logical path using available tools.
- Evaluating best techniques for work, considering constraints, and minimizing environmental pressures.
- Researching the best solution based on context criticism.
- Developing independence and learning ability.
Chemistry, Physics, Materials’ science and technology, Applied Geology and Geomechanics
Chemistry: Basic chemical reactions
Physics: Electric circuits
Materials Science and Technology: Characteristics of alloys and related materials
Applied Geology: Classification of rocks and their characteristics
Geomechanics: Fundamentals of rock mass and soft ground characteristics, including forces, strength, stress, strain concepts, stability problems, and techniques for managing interactions and selecting the best equipment for a given context.
General principles and definitions; mechanical properties and materials behaviour; specific gravity; abrasivity, hardness; geometry of the stope; organization of the work phases.
PART I: Rock excavation by D&B. Chemical and physical data of explosives; explosive reactions; properties of explosives; classification and selection of explosives. Initiation systems: safety fuse; blasting caps; electric blasting caps (instantaneous, long-delay detonators, short-delay detonators); detonating cord; relais; non electric detonators and trunk line delays; NPED and electronic detonators. Blast-holes: definition; mechanics of blasting. Blasts: definition; blasting pattern; powder factor, specific drilling, detonators consumption and related costs; firing line and blasting circuit calculations. Open pit blasts. Bench blasts; single row or multi-row blasts; trench blasts. Contour blasting and unwanted effects. Dynamic splitting.
Underground blasts. Tunnelling. Charges’ geometry and initiation sequence; type of cuts; muck-pile geometry.
Environmental problems (Vibrations, fly-rocks, dust and air blast).
Drilling equipment and tools. Types of machines; drillability of rocks; open pit and underground drilling equipment.
Mucking and transportation: systems commonly employed for open pit, underground and underwater excavations.
PART II. Mechanical excavation, open pit and underground. General. Equipment, productivity. Description of the most common machines. Hardness and toughness; tools’ material; service life of tools, consumption of tools. Motions of tools. Mechanism of action and types of tools. Theoretical models of the rock-tool interaction. Equipment performance and selection criteria as a function of rock type and purpose of work; prediction of productivity and consumption in terms of specific energy.
Dimension stones: cutting techniques; diamond wire saw; chain saw; water jet and other systems.
PART III. Moving the earth. Cyclic machines: weight, power and productivity; definitions. Hydraulic shovels. Loaders. Backhoes. Dozers. Graders. Scrapers, drag-scrapers, draglines. Continuous machines. Bucket wheel excavators. Excavation and transportation equipment.
Dredges: Cyclical and continuous equipment.
PART IV. Exploratory drilling. Introduction and overview. Core drilling. Diamond core drills; drill rods; core barrels (single, double, Wire Line). Drill units. Wire Line Rods. Flush pumps. Drill bits; reaming shells; casing shoes; casing tubes; flushing water recommendations. Casing tubes for overburden drilling; Percussion/Rotary rods; In-the-hole equipment accessories. Special operations.
Exploratory drilling for mining and/or geotechnical surveys. Sampling: general principles; core barrels (single, double, triple tube). Interpretation of survey results.
PART V: Process plants and separation systems. State-of-the-art on mineral processing plants. Separation process principles and capabilities. Jigging machines. Washing and crushing equipment. Modular mineral processing equipment and uupgraded solutions. Base metal operations and grade control. Key performance indicators (KPI) development to optimize the "mine-to-mill" process. Power plants.
Underground ventilation systems. Water supply systems. Underground extraction systems. Haulage and conveyance plants
General principles, definitions, mechanical properties, materials behavior, specific gravity, abrasiveness, hardness, stope geometry, and work phase organization.
PART I: Rock excavation using D&B. This section covers:
- Chemical and physical properties of explosives, explosive reactions, properties of explosives, and the classification and selection of explosives
- Initiation systems, such as safety fuse, blasting caps, electric blasting caps (instantaneous, long-delay detonators, short-delay detonators), detonating cord, relays, non-electric detonators, and trunk line delays, as well as NPED and electronic detonators
- Blast Holes: Definition and Blasting Mechanics
- Definition of Blasts
- Blasting Patterns
- Powder Factor
- Specific Drilling
- Detonator Consumption and Related Costs
- Firing Line and Blasting Circuit Calculations
- Open-Pit Blasts
- Bench Blasts: Single-Row or Multi-Row Blasts
- Trench Blasts
- Contour Blasting and Unwanted Effects
- Dynamic Splitting
- Underground blasts: Tunneling. Charges’ geometry and initiation sequence; type of cuts; muck-pile geometry
- Environmental problems (Vibrations, fly rocks, dust, and air blast)
- Drilling equipment and tools. Types of machines; drillability of rocks; open pit and underground drilling equipment
- Mucking and transportation: systems commonly employed for open pit, underground and underwater excavations.
PART II. Mechanical excavation in both open pit and underground settings.
- General. Equipment, productivity. Drilling machines
- Description of the most common equipment depending on the excavation site, including cyclic and continuous machines
- Hardness and toughness; tools’ material; service life of tools, consumption of tools. Motions of tools. Mechanisms and types of tools. Theoretical models of the rock-tool interaction
- Equipment performance and selection criteria based on rock type and work purpose; prediction of productivity and tool consumption in terms of specific energy
- Dimension stones: cutting techniques; diamond wire saw; chain saw; water jet systems and other methods
PART III: Earth Moving Machinery. This section covers cyclic and continuous machines used in excavation, including:
- Hydraulic shovels
- Loaders
- Backhoes
-Dozers and graders
- Scrapers
- Dredges, both cyclic and continuous, used for underwater excavation
For the current year, the lectures will be delivered in virtual mode; however, it is hoped that exercises can be carried out at least partially in the classroom, especially those related to practical issues on which discussion should be encouraged. A tutoring program will also be developed to provide clarifications on doubts and problems encountered during the theoretical part of the course.
The lectures will be held in the classroom, and the exercises will be carried out on the blackboard. The students will be asked to interact and actively participate. A tutor will be present to assist with the work. There will also be some technical visits to construction sites.
The course, in addition to lectures (about 64 hours) involves practical exercises (approximately 36 hours), essentially based on examples of calculation and evaluation of the major parameters influencing different types of excavation techniques. Group works are also provided for the analysis and discussion of real cases presented by the teacher. Finally, depending on the number of students, technical visits to excavation sites or process plants (maximum one day) are organized.
The course, in addition to lectures (about 54 hours), involves practical exercises (approximately 26 hours), essentially based on examples of calculation and evaluation of the major parameters influencing different excavation techniques.
Group works can also be provided for the analysis and discussion of real cases presented by the teacher.
Since the topics explained and discussed are a particular synthesis of many aspects of Geo-Engineering, the material is continually updated and made available to students before the beginning of the course through the didactic portal. The available texts are numerous, and these are explicitly referred to in the material provided, as well as expressly suggested for further details. The constant updating of the topics discussed is also suggested by consulting the most recent International Magazines and/or conference papers provided by the teacher. The slides shown during the lectures are the most complete and comprehensive as possible, to facilitate understanding of the concepts contained in the course.
Tutorials: Proposed texts, technical sheets, synthesis of manuals and so on, are also available through the portal. The exercises are solved entirely on the board by the teacher or, in any case, their trace is suggested in the classroom.
Since the topics explained and discussed are a synthesis of many aspects of both Geo-Engineering, the material is continuously updated and made available to students before the beginning of classes through the portal. The available texts are numerous and are explicitly referred to in the material provided and expressly suggested for further details. The constant updating of the topics discussed is also suggested by referring to the most recent International Magazines and/or conference papers provided by the teacher. The slides shown during the lectures are as complete and comprehensive as possible to facilitate understanding of the issues and their proposed solutions.
Tutorials: Proposed texts, technical sheets, manual synthesis, and so on are also available through the portal. The teacher completely solves the exercises, or, in any case, their trace is always suggested.
Slides; Dispense; Libro di testo; Esercizi; Strumenti di collaborazione tra studenti;
Lecture slides; Lecture notes; Text book; Exercises; Student collaboration tools;
Modalità di esame: Prova scritta (in aula); Prova orale obbligatoria; Elaborato scritto prodotto in gruppo;
Exam: Written test; Compulsory oral exam; Group essay;
...
Exam, written and oral, at the end of the course. In order to verify the students’ learning, it consists into different parts: the written part is devoted to theoretical questions and exercises that must be solved without the aid of notes or books; it lasts 2.5 hours. A minimum score of 15 points (30 being the maximum) is required to access the oral exam, which consists of: a review of the written exam; a discussion of the reports drawn up during the practical part (exercises); an oral investigation on specific problems.
Gli studenti e le studentesse con disabilità o con Disturbi Specifici di Apprendimento (DSA), oltre alla segnalazione tramite procedura informatizzata, sono invitati a comunicare anche direttamente al/la docente titolare dell'insegnamento, con un preavviso non inferiore ad una settimana dall'avvio della sessione d'esame, gli strumenti compensativi concordati con l'Unità Special Needs, al fine di permettere al/la docente la declinazione più idonea in riferimento alla specifica tipologia di esame.
Exam: Written test; Compulsory oral exam; Group essay;
The exam aims to verify the acquisition of knowledge and skills that are the objectives of the course through a written and an oral exam; the written test consists of 50% open questions relating to the whole course topics and 50% exercises.
The evaluation of the written exam is expressed in thirtieths. It comprises considering a) the correctness of the answers, b) the relevance of the information provided, and c) the ability to answer clearly, precisely, and rationally, motivating the proposed solutions.
The time available to the student for the written test is 120 minutes, and notes or other texts are not allowed.
Passing the written test with a grade of at least 15/30 is required to access the oral test.
The final mark is composed of the scores of the written and the oral exam (which can change the mark positively and negatively). Generally, the oral part should be taken in the session where the written exam has been passed.
In addition to the message sent by the online system, students with disabilities or Specific Learning Disorders (SLD) are invited to directly inform the professor in charge of the course about the special arrangements for the exam that have been agreed with the Special Needs Unit. The professor has to be informed at least one week before the beginning of the examination session in order to provide students with the most suitable arrangements for each specific type of exam.